Comfortably the best face mask on the market
Custom-made, reusable half-mask respirators: individual comfort and protection
Comfortably the best
Mask Logic’s mission is to produce the most comfortable masks, individually fitted to a person’s face, regardless of gender, race, or other variants of facial contour.
With Mask Logic you can make sure everyone in your workforce benefits from a great face fit, first time, providing similar levels of protection and comfort for every individual regardless of face shape.
Providing personalised protective equipment makes a bold statement about how you care for your employees.
If you give your employees a personalised mask that provides great protection and comfort, they are more likely to wear the masks, when and how they should and look after them.
The case for comfort
Ken Stewart, plastic surgeon and joint founder of Mask Logic, explains:
“During the Covid 19 pandemic respiratory protective FFP3 face-masks were found to be ill-fitting and uncomfortable during long shifts.
Staff often experienced discomfort and pain particularly over the nose and cheek bones where there is little soft tissue covering hard bony parts.
We realised that by combining the modern technologies of 3D imaging and the 3D printing of soft materials we could create bespoke masks, shaped to the contour of individual faces."
Ken Stewart
Plastic surgeon & co-founder of Mask Logic
If your mask is more comfortable
You're less likely to take it off when you shouldn't
Respiratory protective equipment (RPE) is the last line of defence against work-related lung disease. Thousands of people die from work-related lung diseases every year, in many cases due to exposures that took place many years before.
Diseases like, asbestosis, silicosis, chronic obstructive pulmonary disease (COPD), asthma, emphysema and even lung cancer, all cause severe, often incurable, health problems that can ruin lives.
Yet, as far back as 2010 research commissioned by HSE found: “Discomfort (restrictive, sweaty), especially over long periods of use” to be a key factor in Respiratory Protective Equipment misuse among workers (HSE:RR798).
Mask Logic custom-made, half-mask respirators ensure user comfort by eliminating pressure points and irritation particularly if worn for extended periods.
Personalised, comfortable half-masks encourage users to follow safety protocols, look after their masks and use them when they should.
Protecting workers today
against irreversible health impacts tomorrow.
If your employees have to wear a mask
Give them one made for each individual
The new British Standard, a guide for selecting inclusive PPE, BS 30417, published in September 2025, makes this an ideal time to consider personalised respiratory protection.
The British Standards Institution (BSI) has developed this guide to ensure that employers select PPE that provides proper fit, comfort and protection without regard to gender, body shape, ethnicity or religious factors.
Custom-made masks tailored to accommodate the needs of various workers ensure universal fit. This approach guarantees a proper fit for everyone that fulfils the essential requirements of selecting inclusive PPE.
By choosing Mask Logic custom-made, half-mask respirators you deliver inclusivity through a blend of innovative technology and a dedication to wearer safety and equitable access.
Inclusive. Compliant.
Ready for the future.
Better Fit for Difficult-to-fit Faces
First, people who find it difficult to get a face fit test pass have a better chance with the IdealFIT 100. The combination of our soft-body shapes and custom nose bridge offers people a greater potential for great fit, not just a pass, than standard size, small, medium or large masks.
Greater Comfort During Use
Second, because it is made for an individual face using soft materials it is comfortable to wear and so discourages people from taking it off when they shouldn’t, thereby encouraging compliance.
Better Care and Ownership
Third, every mask has a unique code for each individual including their initials. Giving people a mask personally made for them, encourages them to take responsibility for the maintenance and ownership of the respirator.
Enhanced Feeling of Being Valued
Fourth, if people know that the organisation is providing a custom-made, personalised piece of PPE they feel well-looked-after by their employer.
Innovative technology
Mask Logic's IdealFIT 100 custom-made, half-mask respirator provides superior comfort and fit, leading to a safer, healthier, and happier working experience.
No more compromise with half masks that are uncomfortable to wear and don’t fit properly.
We use 3D scanning technology to create a mesh of your face, which we use to design your custom-made half-mask. We use 3D printing to make the fully customised nose piece, conformed to your facial geometry.
Early Adopter pricing
We are running an early adopter pricing offer for the IdealFit 100 until the end of February 2026.
Get to the front of the queue and enjoy discounted pricing
How to order
Face Scan Appointment
Contact us to arrange to scan your employees faces either on site or at a local office.
Respirators & Filters
Choose how many masks and filters you need and confirm your order. We manufacture and deliver. A list of available filters is here.
Fit test
Use your chosen face fit tester (or our recommendation) to fit test the mask for each employee (the masks have been made for each individual so you shouldn't have any problems!)
Use
Use the masks at work.
Verdict
Meet up to tell us what you think and then carry on using the masks.
Recycle
Send the masks back to Mask Logic after their working life so all the elements can be recycled and help to reduce waste.
Developed By
World-Class Scientists,
Surgeons and Engineers
Based on Protected IP and Technology
UK Registered Designs
6427246
6427247
UK Patent
Application No.
GB2631324
PCT Application No.
PCT/GB2024/051586
